NEW AT KALT MANUFACTURING in 2011

16,000 square foot addition

Announcing the Addition of:
TWO NEW G&L PT 1800 HORIZONTAL BORING MILLS

PT1800-2 6" Spindle 165" Horizontal Travel (X Axis) 102" Vertical Travel (Y Axis) 88,000 lb. Table Capacity Saddle Travel 59" 'W' Spindle Travel 49" 'Z' Spindle Speeds up to 3500 rpm Spindle Drive 74 hp max 50 hp continuous Positioning Accuracy .0004 Positioning Repeatability .00025 Traverse Speeds up to 985 ipm	PT1800-3 6" Spindle 141" Horizontal Travel (X Axis) 102" Vertical Travel (Y Axis) 88,000 lb. Table Capacity Saddle Travel 59" 'W' Spindle Travel 49" 'Z' Spindle Speeds up to 3500 rpm Spindle Drive 74 hp max 50 hp continuous Positioning Accuracy .0004 Positioning Repeatability .00025 Traverse Speeds up to 985 ipm
ADDITIONAL EQUIPMENT     GE Fanuc CNC Controls 60 Position Tool Changer Contouring Head Attachment Right Angle Head Attachment Multiple Air Lift Rotary Tables 60" X 60" G&L Air Lift Rotary Table (2) 48" X 48" G&L Air Lift Rotary Table 36" X 36" G&L Air Lift Rotary Table

Added in 2010:

G&L PC-50 - 4 Axis CNC Horizontal Boring Mill
Purchased and Rebuilt, 2010

Machine Capacity

• 25 HP, 1,200 rpm, 5" Dia., 50 Taper Spindle
• 96" - X Axis
• 72" - Y Axis
• 36" - Z Axis
• 50" - W Axis
• 30,000 lb. Table Capacity
• Headstock Chiller
• Right Angle Head Attachment
• Hardened Box Ways & Rulon All Axes
• Inductosyn Scales
• Repeatability: .0001
• Positioning: .0002

Also new in 2010:
Mag Fadal VMC 6535 50T

Machine Capacity

• 37.5 HP, 7,500 rpm, 50 Taper Spindle
• 65" - X Axis
• 35" - Y Axis
• 31" - Z Axis
• 5,000 lb. Table Capacity
• 32 Position Automatic Tool Changer
• Fadal CNC Rotary Index Head
• Hardened Box Ways & Turcite-All Axes
• 900 in/min Rapid
• Thru Spindle Coolant

NEWLY REBUILT

Boring Mill - DEVLIEG 5H144
 

BEFORE	AFTER

Machine Capacity

• 144" X, 72" Y
• 5" Spindle
• 4 axis G&L 800 CNC controls
• CNC rotary axis
• Farrand scales
• +/- .0002 Positioning accuracy
• +/- .0001 repeatability

60,000 + Square Feet of Manufacturing / Machining and Storage Space - including:

Boring Mills -

• DeVlieg Jigmils (5)
  5H144 - 144" X, 72" Y - 5" spindle with 4-axis G&L 800 CNC controls.
  4B96 - 96" X, 72" Y - 4" spindle with 4-axis G&L 800 CNC controls.
  4K96 - 96" X, 60" Y - 4" spindle with 4-axis G&L 800 CNC controls.
  4B60 (2) - 60" X, 48" Y - 4" spindle with 3-axis G&L CNC controls.

 
• Giddings & Lewis PT1800-1, 6" spindle with 4-axis GE Fanuc control
  - 165" X, 122" Y, 79" W, 49" Z
  - Table Capacity 88,000 lbs.
  - Spindle Speeds up to 3500 RPM.
  - 90 Position Automatic Tool Changer.
  - Programmable Contouring Head Attachment.
  - Right Angle Head Attachment.
  - 60" X 96", 20 Ton Air Lift Rotary Table.

 
• Giddings & Lewis PT1800-2, 6" spindle with 4-axis GE Fanuc control
  - 165" X, 102" Y, 59" W, 49" Z
  - Table Capacity 88,000 lbs.
  - Spindle Speeds up to 3500 RPM.
  - 90 Position Automatic Tool Changer.
  - Programmable Contouring Head Attachment.
  - Right Angle Head Attachment.
  - 60" X 96", 20 Ton Air Lift Rotary Table.

 
• Giddings & Lewis PT1800-3, 6" spindle with 4-axis GE Fanuc control
  - 141" X, 102" Y, 59" W, 49" Z
  - Table Capacity 88,000 lbs.
  - Spindle Speeds up to 3500 RPM.
  - 90 Position Automatic Tool Changer.
  - Programmable Contouring Head Attachment.
  - Right Angle Head Attachment.
  - 60" X 96", 20 Ton Air Lift Rotary Table.

 
• Giddings & Lewis PC-50, 5" spindle with 4-axis 800 CNC control
  - 96" X, 72" Y, 50" W, 36" Z
  - Table Capacity 30,000 lbs.
  - Right Angle Head Attachment.
     
• Giddings & Lewis PC-50, 5" spindle with 4-axis 8000 CNC control
  - 120" X, 84" Y, 70" W, 36" Z
  - Table Capacity 60,000 lbs.
  - Right Angle Head Attachment.
  - 60" X 84", 15 Ton Air Lift Rotary Index Table.
   

• Giddings & Lewis G-50T, 5" spindle with 4-axis 8000 CNC control
  - 96" X, 92" Y, 50" W, 36" Z
  - Table Capacity 30,000 lbs.
  - 40 Position Automatic Tool Changer.
  - Spindle Speeds up to 3000 RPM.
  - Right Angle Head Attachment.

All Boring Mills have B Axis to accept the following CNC Rotary Index Tables:

20" Dia. Troyke CNC Rotary Index Head (2)

40" x 40" CNC Producto Rotary Table - vertical or horizontal

60" Dia. CNC Producto Rotary Table

Various Hydrostatic and Air Lift manual turntables - DeVlieg and Giddings & Lewis

Farrand Scales are installed on all CNC equipment

All Boring Mills are recalibrated on 1 year intervals using our Hewlett Packard Laser Measurement System.

Vertical Machining Centers -

• Fadal 6535 Heavy duty, CAT 50 taper, 4-axis CNC Vertical Machining Center, NEW 2010
  - 65" X, 35" Y
  - Table Capacity 5,000 lbs.
  - Spindle Speeds up to 7500 RPM.
  - 32 Position Automatic Tool Changer.
  - Fadal CNC Rotary Index Head.

• Bridgeport Vertical Milling Machines (DRO) with indexing turntable (2).

Lathes -

• Sigma Lathe - 76" diameter swing x 120" between centers.
• Sigma Lathe - 42" diameter swing x 200" between centers.
• Sigma Lathe - 33" diameter swing x 140" between centers.
• DoAll Lathe - 16" diameter swing x 60" between centers.
• DoAll Lathe - 20" diameter swing x 60" between centers.
• VDF Lathe - 50" diameter swing x 120" between centers.
• VDF Lathe - 22" diameter swing x 60" between centers.

Note: Our manual lathes are equipped with tool post grinders, taper attachments, and quick-changing tooling.

Grinders -

• Landis 14" x 72".
• Landis 22" x 144" OD Grinder - 6500 lb. work capacity.
• Harig 6" x 12" Surface Grinder (2).
• Harig 6" x 18" Surface Grinder.
• K.O. Lee ID/OD Grinder.
• Gallmeyer & Livingston 12 x 24 Surface Grinder.
• Gallmeyer & Livingston 18 x 60 Surface Grinder.

Quality Assurance -

• Dea C.M.M. Machine contained in a controlled atmospheric environment complete with "soak room", full CNC controls
  - 56" x 74" x 204" working envelope, accuracy @ .0006 volumetric tolerance, calibrated yearly.
• Granite Surface Plates - 30" x 40", 48" x 60", 40" x 144", 75" x 105"
• 20" Brown and Sharpe Micro-Hite Gage
  32" Brown and Sharpe Micro-Hite Gage
• Hewlett-Packard Laser Measurement System
• Federal Electronic Levels
• Roller Vee Blocks
• Rockwell Tester
• Federal Snap Gages - 1" to 18" diameter
• Temperature Probes
• Plating Thickness Gage
• Federal Profilometer
• OD Micrometers to 42" diameter
• Sunnen Bore Gages
• Utilizing Integrated Quality Systems Software (IQS, Inc.)

Miscellaneous -

• ITAR Registered
• PICS Auditing Member
• Precision Assembly and Fabrications.
• Selective Plating capabilities.
  (1) Sifco 30 amp unit
  (1) Sifco 150 amp unit
• 1 and 2 Ton Jib Crane (15).
  6 Ton Overhead Crane x 40'
  10 Ton Overhead Crane x 40'
  20 Ton Overhead Crane x 60'
  30 Ton Overhead Crane x 60'
• DoAll 36" Band Saw
• Drill Press
• Sunnen Honing Machine/Sunnen Portable Hone to 21" Bore.
• Johnson 10" x 18" Horizontal Band Saw
• Optical Comparator
• Hydraulic Vertical Press - 150 Ton
• 400 Ton Clinton Hobbing Press
• Certified Welding Facilities
• Fabricating Facilities
• Metal Disintegrator - Tap Burner
• Magnaflux and Liquid Penetrant inspection certified to level 3 per SNT-1-A
• Agietron 425 CNC Wire EDM Machine with 8" throat capacity
• Stake Body Trucks - 10 Ton
• Service Van - 1 Ton
• Pickup Truck - 1/2 Ton

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