KALT MANUFACTURING - MANUFACTURING EQUIPMENT & FACILITIES

NEW AT KALT MANUFACTURING

Announcing the addition of:

Giddings and Lewis PT1800 HORIZONTAL BORING MILL

Additional Equipment

• GE Fanuc CNC Control

• 90 Position Tool Changer

• Contouring Head Attachment

• 60 X 96 Air Lift Rotary Table

• Right Angle Head Attachment

Machine Capacity

• 6" Spindle

• 165" Horizontal Travel (X Axis)

• 122" Vertical Travel (Y Axis)

• 88,000 lb. Table Capacity

• Saddle Travel 79"

• Spindle Travel 49"

• Spindle Speeds up to 3500 rpm

• Spindle Drive 74hp max, 50hp continuous

• Positioning Accuracy .0004

• Positioning Repeatability .000025

• Traverse Speeds up to 985ipm

43,000 + Square Feet of Manufacturing / Machining and Storage Space - including:

Boring Mills -

• DeVlieg Jigmils. (8)
  5H144 (1) (144" "X" axis travel) - with CNC controls.
  4B60 (2), 4B96 (1), 3B48 (1), 4K96 (1) - with CNC controls.
  3B48 (1), 4B72 (1) - with manual controls.
• Giddings & Lewis PC-50 with 4-axis 8000 CNC control
  - 120" horizontal travel ("X" axis)
  - 84" vertical travel (Y" axis)
  - Table Capacity 60,000 lbs.

• Giddings & Lewis G-50T Horizontal Production Center
  - 96" horizontal travel ("X" axis)
  - 92" vertical travel ("Y" axis)
  - 8000 CNC Control
  - Tool changer
  - Spindle Speed up to 3000 rpm
• Giddings & Lewis PT1800 Horizontal Boring Mill
  - 6" Spindle
  - 165" horizontal travel ("X" axis)
  - 122" vertical travel ("Y" axis)
  - Table Capacity - 88,000 lbs.
  - Saddle Travel 79"
  - Spindle Travel 49"
  - Spindle Speeds up to 3500 rpm
• Additional Equipment
  - GE Fanuc CNC Control
  - 90 Position Tool Changer
  - Contouring Head Attachment
  - 60 X 96 Air Lift Rotary Table
  - Right Angle Head Attachment

40" x 40" CNC Producto Rotary Table - vertical or horizontal

60" Dia. CNC Producto Rotary Table

Various air lift manual turntables - DeVlieg & Giddings & Lewis

60" x 84" 15 ton capacity air lift rotary table

Farrand Scales are installed on all CNC Equipment

All Boring Mills are recalibrated on 1 Year intervals using our Hewlett Packard Laser Measurement System.

Lathes -

• Sigma Lathe - 65" diameter swing x 140" between centers

• Sigma Lathe - 42" diameter swing x 200" between centers

• Sigma Lathe - 33" diameter swing x 140" between centers

• DoAll Lathe - 16" diameter swing x 60" between centers

• DoAll Lathe - 20" diameter swing x 60" between centers

• VDF Lathe - 50" diameter swing x 120" between centers

• VDF Lathe - 22" diameter swing x 60" between centers

Note: Our manual lathes are equipped with tool post grinders, taper attachments, and quick-changing tooling.

Vertical and Horizontal Mills -

• Fadal 20" x 40", 4-axis CNC Vertical Machining Center

• Bridgeport Vertical Milling Machine with indexing turntable and slotting attachments (2)

Grinders -

• Landis 18" x 144" OD Grinder - 6500 lb. work capacity

• Harig 6" x 12" Surface Grinder (2)

• Harig 6" x 18" Surface Grinder

• K.O. Lee ID/OD Grinder

• Gallmeyer & Livingston 12 x 24 Surface Grinder

• Gallmeyer & Livingston 18 x 60 Surface Grinder

• Complete tap and drill sharpening facilities

Quality Assurance -

• Dea C.M.M. Machine contained in a controlled atmospheric environment complete with "soak room", full CNC controls
  - 200 " "X" axis
  - 72" "Y" axis
  - 54" "Z" axis

• Granite Surface Plates - 30" x 40", 48" x 60", 40" x 144"

• 20" Brown and Sharpe Micro-Hite Gage
  32" Brown and Sharpe Micro-Hite Gage

• Hewlett-Packard Laser Measurement System

• Federal Electronic Levels

• Roller Vee Blocks

• Rockwell Tester

• Federal Snap Gages - 1" to 16" diameter

• Temperature Probes

• Plating Thickness Gage

• Federal Profilometer

• OD Micrometers to 42" diameter

• Sunnen Bore Gages

• Utilizing Integrated Quality Systems Software (IQS, Inc.)

Miscellaneous -

• Selective Plating capabilities
  (1) Sifco 30 amp unit
  (1) Sifco 150 amp unit

• 1 and 2 Ton Jib Crane (15)
  6 Ton Overhead Crane x 40'
  10 Ton Overhead Crane x 40'
  30 Ton Overhead Crane x 60'

• Boice Crane - 14" Band Saw

• Drill Press (3)

• Sunnen Honing Machine

• Johnson 10" x 18" Horizontal Band Saw (2)

• Optical Comparator

• Glass Bead Peening Machine

• Hydraulic Vertical Press - 150 Ton

• 400 Ton Clinton Hobbing Press

• Certified Welding Facilities

• Fabricating Facilities

• Metal Disintegrator - Tap Burner

• Magnaflux and Liquid Penetrant inspection certified to level 3 per SNT-1-A

• Agietron 425 CNC Wire EDM Machine with 8" throat capacity

• Stake Body Trucks - 10 Ton

• Service Vans - 1 Ton (2)

Visit our Links below to learn about all of Manufacturing's capabilities

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