Kalt Manufacturing Company - Since 1967 serving world wide customers with precision machining and rebuilding services. Precision Machining - Rebuilding Services - Engineering - CMM Inspection . Complete Manufacturing Rebuilds and Retrofits - Manufacturing and Machining Inspections, Rebuilds and more.
 


KALT MANUFACTURING - MANUFACTURING EQUIPMENT & FACILITIES

NEW AT KALT MANUFACTURING

Announcing the addition of:

Giddings and Lewis PT1800 HORIZONTAL BORING MILL

Additional EquipmentGiddings and Lewis PT1800 Horizontal Boring Mill at Kalt Manufacturing

  • GE Fanuc CNC Control

  • 90 Position Tool Changer

  • Contouring Head Attachment

  • 60 X 96 Air Lift Rotary Table

  • Right Angle Head Attachment

Machine Capacity

  • 6" Spindle

  • 165" Horizontal Travel (X Axis)

  • 122" Vertical Travel (Y Axis)

  • 88,000 lb. Table Capacity

  • Saddle Travel 79"

  • Spindle Travel 49"

  • Spindle Speeds up to 3500 rpm

  • Spindle Drive 74hp max, 50hp continuous

  • Positioning Accuracy .0004

  • Positioning Repeatability .000025

  • Traverse Speeds up to 985ipm


43,000 + Square Feet of Manufacturing / Machining and Storage Space - including:

Boring Mills -

  • DeVlieg Jigmils. (8)
    5H144 (1) (144" "X" axis travel) - with CNC controls.
    4B60 (2), 4B96 (1), 3B48 (1), 4K96 (1) - with CNC controls.
    3B48 (1), 4B72 (1) - with manual controls.
  • Giddings & Lewis PC-50 with 4-axis 8000 CNC control
    - 120" horizontal travel ("X" axis)
    - 84" vertical travel (Y" axis)
    - Table Capacity 60,000 lbs.
  • Giddings & Lewis G-50T Horizontal Production Center
    - 96" horizontal travel ("X" axis)
    - 92" vertical travel ("Y" axis)
    - 8000 CNC Control
    - Tool changer

    - Spindle Speed up to 3000 rpm
  • Giddings & Lewis PT1800 Horizontal Boring Mill
    - 6" Spindle
    - 165" horizontal travel ("X" axis)
    - 122" vertical travel ("Y" axis)
    - Table Capacity - 88,000 lbs.
    - Saddle Travel 79"
    - Spindle Travel 49"
    - Spindle Speeds up to 3500 rpm
  • Additional Equipment
    - GE Fanuc CNC Control
    - 90 Position Tool Changer
    - Contouring Head Attachment
    - 60 X 96 Air Lift Rotary Table
    - Right Angle Head Attachment

40" x 40" CNC Producto Rotary Table - vertical or horizontal

60" Dia. CNC Producto Rotary Table

Various air lift manual turntables - DeVlieg & Giddings & Lewis

60" x 84" 15 ton capacity air lift rotary table

Farrand Scales are installed on all CNC Equipment

All Boring Mills are recalibrated on 1 Year intervals using our Hewlett Packard Laser Measurement System.

Lathes -

  • Sigma Lathe - 65" diameter swing x 140" between centers

  • Sigma Lathe - 42" diameter swing x 200" between centers

  • Sigma Lathe - 33" diameter swing x 140" between centers

  • DoAll Lathe - 16" diameter swing x 60" between centers

  • DoAll Lathe - 20" diameter swing x 60" between centers

  • VDF Lathe - 50" diameter swing x 120" between centers

  • VDF Lathe - 22" diameter swing x 60" between centers

Note: Our manual lathes are equipped with tool post grinders, taper attachments, and quick-changing tooling.

Vertical and Horizontal Mills -

  • Fadal 20" x 40", 4-axis CNC Vertical Machining Center

  • Bridgeport Vertical Milling Machine with indexing turntable and slotting attachments (2)

Grinders -

  • Landis 18" x 144" OD Grinder - 6500 lb. work capacity

  • Harig 6" x 12" Surface Grinder (2)

  • Harig 6" x 18" Surface Grinder

  • K.O. Lee ID/OD Grinder

  • Gallmeyer & Livingston 12 x 24 Surface Grinder

  • Gallmeyer & Livingston 18 x 60 Surface Grinder

  • Complete tap and drill sharpening facilities

Quality Assurance -

  • Dea C.M.M. Machine contained in a controlled atmospheric environment complete with "soak room", full CNC controls
    - 200 " "X" axis
    - 72" "Y" axis
    - 54" "Z" axis

  • Granite Surface Plates - 30" x 40", 48" x 60", 40" x 144"

  • 20" Brown and Sharpe Micro-Hite Gage
    32" Brown and Sharpe Micro-Hite Gage

  • Hewlett-Packard Laser Measurement System

  • Federal Electronic Levels

  • Roller Vee Blocks

  • Rockwell Tester

  • Federal Snap Gages - 1" to 16" diameter

  • Temperature Probes

  • Plating Thickness Gage

  • Federal Profilometer

  • OD Micrometers to 42" diameter

  • Sunnen Bore Gages

  • Utilizing Integrated Quality Systems Software (IQS, Inc.)

Miscellaneous -

  • Selective Plating capabilities
    (1) Sifco 30 amp unit
    (1) Sifco 150 amp unit

  • 1 and 2 Ton Jib Crane (15)
    6 Ton Overhead Crane x 40'
    10 Ton Overhead Crane x 40'
    30 Ton Overhead Crane x 60'

  • Boice Crane - 14" Band Saw

  • Drill Press (3)

  • Sunnen Honing Machine

  • Johnson 10" x 18" Horizontal Band Saw (2)

  • Optical Comparator

  • Glass Bead Peening Machine

  • Hydraulic Vertical Press - 150 Ton

  • 400 Ton Clinton Hobbing Press

  • Certified Welding Facilities

  • Fabricating Facilities

  • Metal Disintegrator - Tap Burner

  • Magnaflux and Liquid Penetrant inspection certified to level 3 per SNT-1-A

  • Agietron 425 CNC Wire EDM Machine with 8" throat capacity

  • Stake Body Trucks - 10 Ton

  • Service Vans - 1 Ton (2)


Contact us at Contact us at Kalt Manufacturing of Northern Ohio. Machine Rebuilds, Machine Retrofits, Machine Repairs. Upgrades and Fastener Rehabilitation just a part of our Precision Machining services. Manufacturing

Telephone
440-327-2102

FAX

440-327-6171

Postal address

36700 Sugar Ridge Road  
North Ridgeville, OH 44039

Electronic mail
President: Joseph W. Kalt jkalt@kaltmfg.com
Vice President: Mark A. Novak mnovak@kaltmfg.com
Chief Engineer: Edwin M. Lipowski elipowski@kaltmfg.com
Customer Services: Pam Reindel preindel@kaltmfg.com


    Visit our Links below to learn about all of Manufacturing's capabilities

Home | Precision Machining | Machine Rebuilding | Engineering Services | Equipment & Facilities

Home | Feedback